Tuesday, October 4, 2016

On Tour At Union Hall Smoked Fish

On Tour At Union Hall Smoked Fish
A Taste of West Cork event
Roll up folks. The tour starts now!
Four generations of the Nolans (including a couple of tiny tots) welcomed a record number of visitors to the Union Hall Smoked Fish smokery last Thursday, the tour part of the A Taste of West Cork Festival. 

Sean Nolan was surprised to see over fifty turn up to see the facility but the Nolans, who have been smoking fish for 25 years or so, weren't found wanting and soon a table was laden with samples from the smokery - the mackerel pate was perhaps the favourite - and no shortage of wine either.


Fed and “watered”, the guests, suitably garbed, were led into the building. “We’ll follow the flow of the fish through here,” said Sean. And everywhere the fish went, paperwork followed. “We were at the Intake Chill. That first step is recorded and the “fish can be traced all the way back”.

The polite visitors were a bit slow to move as we progressed to a large room. “Didn't expect this crowd,” said Sean. “It’s a bit like mass, I’ll have to get them to the front”, he joked. Soon we were on to the filleting stage where Sean revealed that the carcasses - these are farmed salmon - were sent back to Donegal. “We pay to get them in and we pay to get them out. Waste is a big problem.

Tasty!

Next step is the brineing, one and half hours for salmon, minutes for mackerel. Then he showed us the pin-boning machine. Not too sure how it works but it sure works we were told.

Now the fish is put on trays and into the smokers. Even the oak chips have to be certified. Salmon takes 15 hours while mackerel require 2.5 to 3 hours. The mackerel are hot smoked while the kippers are cold smoked.

Paper at every stage. “It is non-stop. The regulations are awkward,” he admitted. “But once you get on top of them, it is easier to stay there.”

A smoked salmon, neatly sliced by 30,000 euro worth of machinery

Now we moved on to a high risk area, now that the fish is ready to eat. Here they go through the slicing machine (30 grand!) that will “do any thickness you want”. The vacuum packers are here too.

Sean told us different areas of the country have different preferences. Smoked tuna is now the big seller in Dublin.

And he finished with a few tips. “Salmon freezes very well but do not freeze our fresh pate.” 

Ready to roll
Read more about this family company here

See also, from A Taste of West Cork:
Breton Delights at Celtic Ross
Down Under Wonders at the Eldon Hotel

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